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About

Independent deep hole drilling resource — written by an engineer, for engineers

Hello, I'm Alex.

I've spent over 15 years working with deep hole drilling. Not as a journalist covering the industry — as an engineer on the shop floor, solving real problems.

I started my career at a precision machining shop, running BTA and gun drilling machines. Over the years I worked my way into process engineering, helping manufacturers across automotive, aerospace, mold & die, and medical devices get deep holes right.

What This Site Is

This site is where I share what I've learned. Not textbook definitions or marketing fluff — actual experience from actual jobs.

  • How to choose between BTA and gun drilling when both seem to fit
  • What to check when your holes keep coming up oversize
  • Which parameters actually work for titanium vs. which ones just sound good on paper
  • How to set up coolant pressure so you don't break tools at 100 diameters deep

What This Site Isn't

I don't sell machines, tools, or coolant. I don't represent any brand. Everything here is my independent take, based on what I've seen work (and fail) in production.

Need Help With a Specific Application?

If you're working through a deep hole drilling challenge and need a second opinion, reach out through the contact page. I offer technical consulting and equipment selection guidance.

— Alex Chen